Chlorine analyser commissioning checklist

Record the checks that prove an online chlorine measurement, display, plant signals and fault response before handing the system over.

D20 controller mounted indoors with daylight through the treatment-room window

Before handing over an online chlorine analyser, confirm that the sample represents the process, compare the correct residual with a reference test, verify the display and plant signals, and record how the system responds to a fault. Agree the acceptance criteria with the site team.

Record the measurement and the installation

Capture the exact sensor and controller models, the residual being measured, the measuring point, and the mounting and sample arrangement. Record the actual flow for a side stream and identify where reference samples will be taken. Keep the relevant manufacturer instructions with the site record.

Confirm the reference comparison

Record the reference method, sample location, collection time and both results. Check whether the sample is from the same water that the analyser is measuring. Agree the permitted difference under the site procedure and record the action taken if the results fall outside it.

Check the reading through to the control room

Compare the local display with the logged or displayed value at the receiving system. Verify units, scaling, channel identification and timestamps. Record the result of each check and make sure operators know how the plant distinguishes a valid reading from a fault.

Prove fault handling with the site team

Follow an agreed procedure to check the intended response to loss of sample, power or communication where relevant. Coordinate with the operators before any check that could affect dosing, alarms or process control. Record the alarm, the receiving system response and recovery behaviour.

Leave a usable handover record

Keep a dated sheet with the agreed limits, measured results, pass or follow-up status, and the person responsible. Hand over maintenance access, the reference sampling method, contact details and outstanding actions.

Your questions answered.

What should be recorded when a chlorine analyser is commissioned?

Record the measurement point and disinfectant, sensor and controller models, sample flow where applicable, timed reference comparison, display and plant signal checks, fault response, and any actions still open.

Technical references.

Read alongside the current documentation for your exact sensor and installation.

Halogen: free chlorine sensor and documentation

Use the manufacturer’s guidance for the model and installation in service.

Read reference

PMA: MP5 free-chlorine field trial

An example of checking sample supply when investigating an online chlorine reading.

Read reference

Find the right fit for your water.

Tell us about your disinfectant, water chemistry and installation. PMA can help you work through the sensor, controller and integration requirements.

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